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Forged Fittings

Forged Fittings - Nace Piping

Premium High-Pressure Forged Fittings

Nace Piping Products is an industry-leading manufacturer and supplier of heavy-duty Forged Pipe Fittings. Forged fittings are crafted from solid steel blocks, providing exceptional mechanical strength, leak-free integrity, and superior resistance to extreme pressures and thermal variations. They are the preferred choice for hazardous and critical fluid handling networks.

Manufactured in strict compliance with ASME B16.11, MSS SP-79, SP-83, and SP-95 standards, our forged fittings are available in Socket Weld (SW) and Threaded (NPT/BSPT) configurations to support piping systems from 2000 LBS up to 9000 LBS pressure ratings.

Technical Specifications

Detailed dimensional and standards specifications for our forged pipe fittings.

Dimensions ASME 16.11, MSS SP-79, MSS SP-83, MSS SP-95, MSS SP-97, BS 3799
Size 1/8" NB to 4" NB (Socket Weld & Threaded)
Pressure Class Threaded: 2000 LBS, 3000 LBS, 6000 LBS
Socket Weld: 3000 LBS, 6000 LBS, 9000 LBS
Types of Connection Socket Weld (S/W) & Screwed (SCRD) – NPT, BSP, BSPT
Surface Treatment Anti-rust Oil, Galvanized (Hot Dip & Electro), Black Paint
Manufacturing Process Hot Forged, Machined (CNC)
Test Certificates EN 10204 3.1, Raw Materials Certificate, PMI Report, Third Party Inspection
Packaging Wooden Pallets, Wooden Cases, Plywood Boxes, or Customized

Material Grades

We manufacture forged fittings using the highest grade solid steel billets and forgings.

Material Category Common Grades Available
Stainless Steel ASTM A182 F304, F304L, F316, F316L, F317L, F321, F310, F347, F904L
Duplex & Super Duplex Steel ASTM A182 F51, F53, F55, F60
Carbon Steel ASTM A105, A350 LF2, LF3, A694 F42, F46, F52, F60, F65, F70
Alloy Steel ASTM A182 F1, F5, F9, F11, F22, F91
Copper Alloys ASTM SB 61, SB62, SB151, SB152 UNS No. C 70600 (Cu-Ni 90/10), C 71500 (Cu-Ni 70/30)
Nickel Alloy ASTM SB564, Monel 400 (N04400), Inconel 600/625/800/825, Hastelloy C276, Alloy 20

Types of Forged Fittings

We manufacture a comprehensive array of forged fitting configurations to ensure maximum versatility in high-pressure fluid control networks.

Forged Elbows
45° & 90° Forged Elbows

Engineered to change the direction of pipeline flow at a precise 45-degree or 90-degree angle. These heavy-duty elbows are forged for extreme structural integrity.

  • Variants: 45° Elbow, 90° Elbow
  • Connections: Socket Weld (SW), Threaded (NPT/BSPT)
  • Application: High-pressure directional flow transitions
Forged Tees and Crosses
Forged Tees & Crosses

Used to divide or combine fluid flow. A Tee splits flow into two streams, while a Cross distributes it across three auxiliary pipelines.

  • Variants: Equal Tee, Reducing Tee, Cross
  • Design: 90-degree branch intersections
  • Advantage: Exceptional burst strength at intersection joints
Forged Unions and Couplings
Forged Couplings & Unions

Couplings are used to seamlessly connect two pipes. Unions offer similar connectivity but are designed to allow rapid disconnection for maintenance.

  • Variants: Full Coupling, Half Coupling, Union
  • Half Coupling: Used for branch connections directly from main pipe
  • Union: Features male/female ends with a central nut
Forged Plugs
Forged Plugs

Solid fittings inserted into the end of a pipe to seal flow. Available in various drive configurations for easy installation and removal with wrenches.

  • Variants: Hex Head Plug, Square Plug, Round Head Plug
  • Usage: Temporary or permanent line sealing
  • Threads: NPT / BSPT strictly machined for leak-tight seals
Forged Bushings
Forged Bushings

Used to reduce a larger threaded opening to a smaller one. They are threaded both inside and out for rapid, space-saving diameter transitions.

  • Variants: Hex Head Bushing, Hex Head Inside Bushing
  • Advantage: Requires less physical space than a standard reducer
  • Application: Instrument connections and fluid reduction
Forged Nipples and Caps
Nipples & Forged Caps

Nipples extend pipelines and connect fittings, while Caps act as high-pressure structural dead-ends welded or threaded over the pipe exterior.

  • Nipples: Full Nipple, Half-Nipple (Threaded one end, plain/beveled on other)
  • Caps: Hemispherical external sealing
  • Pressure: Engineered to withstand up to 9000 LBS class

Types of Forged End Connections

Forged fittings are manufactured with two primary connection types, engineered for extremely secure, leak-proof joints in critical fluid handling systems.

Socket Weld (SW)

The pipe is inserted into a recessed area (socket) of the fitting before being fillet-welded. Provides exceptional structural strength and minimizes the risk of internal weld protrusion into the pipeline.

Threaded (NPT / BSPT)

Features internal or external threads (most commonly NPT). Ideal for highly explosive environments where welding is prohibited, or for systems that require frequent disassembly and maintenance.

Standard Dimensional Tolerances (ASME B16.11)

Our strict adherence to ASME B16.11 ensures that socket weld and threaded dimensions provide absolute structural and leak-proof integrity.

Dimension Fitting Size (NPS) Tolerance (Inches)
Bore Diameter of Socket 1/8" to 3/4" ± 0.010"
1" to 4" ± 0.015"
Socket Depth 1/8" to 4" ± 0.060" (Minimum)
Concentricity of Bores 1/8" to 2" 0.030" TIR max
2 1/2" to 4" 0.060" TIR max
Center-to-Bottom of Socket 1/8" to 4" ± 0.030"
Wall Thickness (Min) 1/8" to 4" Per ASME B16.11 Table 4 (Varies by Class)

Industrial Applications of Forged Fittings

Our premium quality forged fittings are heavily utilized across global industries where extreme high-pressure fluid control, safety, and reliability are critical.

Oil & Gas

Upstream and downstream piping, refineries, and offshore rigs.

Petrochemicals

Chemical processing plants requiring highly corrosion-resistant alloys.

Power Generation

Nuclear, thermal, and hydroelectric power plant boiler systems.

Water Treatment

Desalination plants and municipal water pipeline networks.

Marine & Shipbuilding

Heavy-duty structural piping and submarine fluid transmission.

Heavy Engineering

Paper & pulp, sugar mills, and large-scale manufacturing units.

Why Source Forged Fittings from Nace Piping Products?

When procuring industrial forged pipe fittings for critical infrastructure, buyers need a manufacturing partner who guarantees absolute precision and material integrity. As a top-rated forged fittings supplier, we offer:

  • Heavy-Duty Pressure Ratings: We manufacture fittings rigorously tested for 2000#, 3000#, 6000#, and 9000# classes, offering uncompromising burst strength.
  • Precise CNC Threading: All NPT and BSPT threaded fittings undergo advanced CNC machining for flawless engagement and zero-leak performance.
  • 100% Quality Traceability: Every fitting is dispatched with an EN 10204 3.1 Mill Test Certificate (MTC) and undergoes rigorous PMI (Positive Material Identification).
  • Global Export & Rapid Delivery: Massive ready-to-ship inventory of standard ASME B16.11 fittings allows us to meet urgent project deadlines globally.